Plasma Ion Nitriding Services/Service Providers | Plasma Ion Nitriding Contractor & Consultant in India, Maharashtra

At Shital Vacuum Treat Pvt. Ltd., we are proud to offer our customers Plasma Ion Nitriding services from India. We are Plasma Ion Nitriding service provider, contractor & consultant in India, MAHARASHTRA. Our plasma ion nitriding contractor is committed to providing you with a quality service that is second to none.

Plasma Ion Nitriding is a specialized where a gas mixture of nitrogen and hydrogen is introduced to the surface of a metal part. This gas mixture is then ionized and accelerated in a vacuum chamber, where it combines with the metal part to create a harder, more durable surface.

Our plasma ion nitriding services popular in the automotive, aerospace, and military industries, as it provides superior wear resistance and improved fatigue strength. We use the latest technology to ensure that your parts are treated to the highest standards of quality.

Introduction

Plasma ion nitriding is a surface modification used to improve the wear resistance, hardness, and fatigue properties of materials. In this process, nitrogen ions are infused into the surface of a material under a low-pressure plasma atmosphere.

Features of Plasma Ion Nitriding

Improves the surface hardness and wears resistance of materials.
The is carried out at low temperatures, which prevents unwanted changes in the bulk properties of the material.
Used on a wide variety of materials including steels, stainless steels, titanium, and aluminum alloys.
This is a cost-effective method for improving the performance of components and reducing component failure rates.

Use of Plasma Ion Nitriding Services

Used in the automotive industry to improve the lifespan of engine and transmission components.
Aerospace industry to improve the performance and lifespan of gas turbine components.
Medical industry to improve the wear resistance of surgical tools, implants, and medical devices.
Tooling industry to improve the wear resistance of cutting tools, dies, and molds.

Advantages over Conventional Nitriding

Lower temperature and time as compared to conventional Nitriding
Possibility of elimination of white layer in Plasma Ion Nitriding

No post cleaning is required
Improve wear resistance
Improve fatigue resistance (20 - 40 %)

Resistance to thermal shock
Improve corrosion resistance
Improve hot working tools life span

Products such as

Tablet punches and dies, pressure die casting (PDC) dies, forging dies, plastic moulds, cutting tools, Orifice plates, pharmaceutical tooling, and Rods and screws for extrusion Rails, slide cams, mandrels, camshaft, crankshaft, valve seat, piston, machine tool components, gears, pinions, gear toothed bars, aeronautical parts, transmission parts, etc.Steel Grades Heat Treated

Tool steels (Hot working steel, Cold working steel, High Speed steel)
Plastic moulding steel

Hot Die Steel Grades

Orvar Supreme, Orvar 2M, QRO-90, Dievar, Hotvar, Vidar Supreme, SKD-61, W-300, W-302, W-320, W-350, W-360, W-303, W-321, W-400, W-403, DAC, DAC-55, HDS HP-1, USD, USN, 1.2343, 1.2344, H-11, H-13, H-21

Cold Working Steel Grades

Swerkar – 21, Sleipner, Vanadis – 4, Vanadis – 6, Vanadis – 10, Calmax, SKD-11, K-100, K-110, K-340, K-353, K-360, K-455, K-600, K-890, A-2, 1.2379, D-2, D-3, D-6, S-7

Plastic Mould Steel

P-20, P-22, DIN 1.2378, DIN 1.2312

Parameters

Temperature	400 centigrade to 600 centigrade
Pressure	1-3 mbar
Gas Composition	Nitrogen, Hydrogen
Time	4 Hrs to 30 Hrs (depending on case depth requirement)
Layer thickness	From 50 microns to 300 microns, please check with us for higher layer thickness